Roll Storage Guide: Prevent Rust & Deformation

Poor storage often causes rust, structural deformation, or surface scratches—undermining roll performance. Below are condensed rules for safe storage:
I. Storage Environment Requirements
1. Temperature & Humidity: Maintain 5–25°C and relative humidity ≤60%; deploy dehumidifiers during humid seasons.
2. Cleanliness: Keep the area free of dust, oil, and corrosive substances (e.g., acids); clean floors regularly to avoid contaminant buildup.
3. Light & Ventilation: Install sunshades to block direct sunlight (prevents oil film degradation) and ensure gentle ventilation (avoid strong winds that disrupt oil films).
II. Proper Placement Standards
1. Specialized Brackets: Use V-shaped brackets made of wood or rubber (load capacity ≥1.5x the roll’s weight). Support rolls at the neck (100–200mm from the roll body end)—never on the working surface.
2. Stacking Rules: Only stack small rolls (diameter ≤300mm, length ≤1.5m)—limit to 3 layers and place rubber pads between rolls. Store large rolls (diameter >500mm) individually.
3. Isolation & Handling: Keep a 10–15cm gap between rolls and separate them from other spare parts. Use soft slings (never steel cables) when moving rolls to avoid scratches.
III. Regular Storage Inspections
- Idle ≤1 month: Weekly checks (verify anti-rust film integrity, rust signs, and bracket stability).
- Idle 1–3 months: Inspect every 3 days—add radial runout tests (tolerance ≤0.02mm).
- Idle >3 months: Daily temperature/humidity checks; rotate rolls 180° every 2 days to prevent deformation.
IV. Common Storage Mistakes to Avoid
Misconception | Correct Practice |
Placing rolls directly on the floor | Use V-shaped brackets to support roll necks |
Storing rolls in damp, unventilated spaces | Dehumidify and ventilate to keep humidity ≤60% |
Stacking large rolls | Store large rolls individually |
Leaving rolls stationary during long idleness | Rotate rolls 180° monthly for idle periods over 1 month |
Post time: Sep-26-2025